DIY Puzzle: 2 Easy Ways To Make A Custom Puzzle

Aug 11, 2025 by Kenji Nakamura 48 views

2 Ways to Create a DIY Puzzle from a Picture or Artwork

Creating your own DIY puzzle from a cherished picture or artwork is not only a fun and engaging activity, but also a fantastic way to preserve memories or showcase artistic creations. Whether you're looking for a unique gift idea, a personalized game for family night, or simply a creative project to tackle, crafting a custom puzzle is a rewarding endeavor. Guys, in this article, we'll explore two awesome methods to transform your favorite images into delightful puzzles that you can enjoy time and time again. Let's dive in and discover how to make your very own DIY puzzle masterpiece!

Method 1: The Cardboard and Craft Knife Approach

Gather Your Supplies

Before we get started, let's make sure you have all the necessary materials for this method. This approach is perfect for those who enjoy hands-on crafting and have a steady hand for cutting. You'll need:

Your Chosen Image: This could be a photograph, a printed artwork, or any image you'd like to turn into a puzzle. Ensure the image is of good quality and printed on sturdy paper or photo paper for the best results. The size of your image will determine the size of your final puzzle, so plan accordingly.
Cardboard or Foam Board: This will serve as the backing for your puzzle. You can repurpose a cardboard box or purchase a foam board from a craft store. The thickness of the board will affect the durability of your puzzle, so choose something sturdy enough to withstand repeated use. A thicker board is generally better for larger puzzles.
Glue or Adhesive: You'll need a strong adhesive to securely attach the image to the cardboard. Options include craft glue, glue sticks, or double-sided tape. If using liquid glue, apply it sparingly to avoid warping the paper.
Craft Knife or Scalpel: A sharp craft knife is essential for cutting the puzzle pieces. Make sure your knife has a fresh blade for clean and precise cuts. A dull blade can tear the paper and make the cutting process more difficult and dangerous.
Cutting Mat: A self-healing cutting mat will protect your work surface and provide a stable base for cutting. This is crucial for safety and ensuring clean cuts.
Pencil or Marker: You'll use this to draw the puzzle piece shapes on the back of the image. A pencil is ideal as it allows for easy corrections, but a fine-tipped marker can also be used for bolder lines.
Ruler or Straight Edge (Optional): A ruler can be helpful for creating straight lines, especially if you want to incorporate geometric shapes into your puzzle design. It ensures accuracy and neatness.
Optional Protective Finish (Mod Podge or Clear Sealant): Applying a protective finish can help preserve your puzzle and prevent wear and tear. Mod Podge or a clear sealant spray can add a layer of durability and give your puzzle a professional look. This is especially recommended if the puzzle will be handled frequently.

Prepare the Image

The first step in creating your DIY puzzle is to prepare the image. This involves mounting it onto the cardboard or foam board to provide a stable base for cutting. Here’s how to do it:

Trim the Image: If necessary, trim the image to the desired size and shape. Ensure it fits neatly onto the cardboard or foam board with minimal overhang. Precise trimming will make the mounting process smoother and result in a cleaner final product.
Apply Adhesive: Evenly apply glue or adhesive to the back of the image. If you’re using liquid glue, spread a thin layer to prevent the paper from warping. For glue sticks or double-sided tape, ensure complete coverage to avoid air pockets or loose areas. The goal is to create a strong bond between the image and the backing.
Mount the Image: Carefully place the glued image onto the cardboard or foam board. Align it precisely and press down firmly to ensure a secure bond. Use a brayer or a flat object like a credit card to smooth out any bubbles or wrinkles. Start from the center and work your way outwards to avoid trapping air. A smooth, even surface is crucial for accurate cutting later on.
Allow to Dry: Let the glue dry completely before proceeding to the next step. This may take several hours, depending on the type of adhesive used. Rushing this step can result in the image peeling away from the cardboard during cutting, so patience is key. You can place a heavy book on top of the mounted image to ensure it dries flat.

Draw Puzzle Piece Shapes

Once the image is securely mounted and dry, the next step is to draw the puzzle piece shapes on the back. This is where you get to be creative and decide on the complexity of your puzzle. Here’s how to do it:

Flip the Mounted Image: Turn the mounted image over so that the cardboard side is facing up. This will be the surface you draw on, ensuring that the puzzle lines are on the back of the picture.
Pencil Grid (Optional): If you want a more structured puzzle, start by drawing a light grid on the cardboard. This will help you create pieces of uniform size and shape. Use a ruler to draw straight lines, dividing the board into squares or rectangles. The size of the grid will determine the size of your puzzle pieces; smaller grids result in more pieces and a more challenging puzzle. For a more free-form puzzle, you can skip this step and draw the shapes directly.
Draw Puzzle Pieces: Begin drawing the puzzle piece shapes using a pencil or marker. There are a few approaches you can take:
- Classic Puzzle Shapes: Draw interlocking pieces with curved edges and tabs. This is the traditional puzzle piece style and can be achieved by drawing wavy lines that connect and interlock. Vary the size and shape of the curves to make the puzzle more challenging.
- Geometric Shapes: For a modern twist, use straight lines to create geometric pieces like triangles, squares, and rectangles. This can result in a visually striking puzzle with a unique aesthetic.
- Random Shapes: Draw irregular and asymmetrical shapes for a more challenging and abstract puzzle. This approach allows for more creativity and can result in a puzzle that is particularly difficult to solve.
Ensure Interlocking: As you draw, make sure that the pieces will interlock properly. Think about how the shapes will fit together and avoid creating pieces that are too similar or have straight edges on all sides. The key is to create a variety of shapes that will connect in a cohesive way.
Vary Piece Size: Varying the size of the puzzle pieces can add to the challenge and visual appeal of the puzzle. Include some larger pieces and some smaller pieces to create a dynamic and engaging puzzle experience.

Cut Out the Puzzle Pieces

This is the most crucial and potentially challenging step in the process, so take your time and exercise caution. Using a sharp craft knife and a steady hand is essential for achieving clean and accurate cuts. Here’s a step-by-step guide:

Place on Cutting Mat: Position the cardboard with the drawn puzzle pieces on a cutting mat. The cutting mat will protect your work surface and provide a stable base for cutting. It also helps to keep the blade sharp by providing a smooth cutting surface.
Start Cutting: Using a sharp craft knife, carefully cut along the drawn lines. Apply steady, even pressure and follow the lines as closely as possible. It’s better to make multiple light cuts than to try and cut through the cardboard in one go. This helps to prevent tearing and ensures clean edges.
Cut Intricate Shapes: For intricate shapes and curves, use small, controlled strokes. Rotate the cardboard as needed to maintain a comfortable cutting angle. This will give you more control over the knife and allow you to follow the curves accurately.
Separate the Pieces: Once you’ve cut along all the lines, carefully separate the puzzle pieces. If some pieces are still connected, gently run the craft knife along the uncut areas to fully separate them. Avoid forcing the pieces apart, as this can damage the edges.
Check for Rough Edges: Inspect each piece for rough edges or uncut areas. Use the craft knife to trim any imperfections and ensure that the pieces fit together smoothly. Smooth edges are important for the overall look and feel of the puzzle.
Safety First: Always cut away from your body and keep your fingers clear of the blade. Use a cutting mat to protect your work surface and replace the blade regularly to maintain sharpness. A sharp blade is safer than a dull one because it requires less pressure to cut, reducing the risk of slipping.

Optional: Apply Protective Finish

To enhance the durability and longevity of your DIY puzzle, consider applying a protective finish. This step is optional but highly recommended, especially if the puzzle will be handled frequently. Here’s how to do it:

Choose Your Finish: Select a protective finish such as Mod Podge or a clear sealant spray. Mod Podge is a versatile water-based sealer, glue, and finish that can be applied with a brush. Clear sealant spray provides a thin, even coating and is ideal for protecting against moisture and wear.
Apply Mod Podge: If using Mod Podge, apply a thin, even layer to the image side of each puzzle piece using a soft brush. Work in one direction to avoid streaks and ensure complete coverage. Allow the first coat to dry completely before applying a second coat for added protection. Mod Podge can also be used to seal the edges of the puzzle pieces, preventing fraying and peeling.
Apply Clear Sealant Spray: If using a clear sealant spray, work in a well-ventilated area and follow the manufacturer's instructions. Hold the can about 10-12 inches away from the puzzle pieces and apply a light, even coat. Allow the first coat to dry completely before applying a second coat if desired. Clear sealant spray dries quickly and provides a durable, protective barrier against scratches and moisture.
Allow to Dry Completely: Let the protective finish dry completely before assembling and using the puzzle. This may take several hours, depending on the type of finish used. Ensure the pieces are fully dry to prevent them from sticking together.

Assemble and Enjoy!

Congratulations, guys! You've successfully created a DIY puzzle using the cardboard and craft knife method. Now comes the fun part – assembling your masterpiece. Lay out all the pieces and start piecing them together. This is a great way to test the accuracy of your cuts and the effectiveness of your puzzle design. If you encounter any pieces that don't fit properly, you can use the craft knife to make minor adjustments. Once the puzzle is complete, you can admire your handiwork and enjoy the satisfaction of solving a puzzle you made yourself. This DIY project is not only a fun activity but also a unique and personalized gift idea. You can create puzzles for friends and family using their favorite photos or artworks, making it a truly special and memorable present.

Method 2: The Printable Puzzle Template Approach

Gather Your Supplies

This method is perfect for those who prefer a more structured approach and want to ensure clean, professional-looking puzzle pieces. It involves using a printable puzzle template and an X-Acto knife or scissors. Here’s what you’ll need:

Your Chosen Image: Just like in the previous method, you’ll need a high-quality image that you want to turn into a puzzle. Ensure it’s printed on sturdy paper or photo paper for the best results. The size of your image will determine the size of your final puzzle, so plan accordingly.
Printable Puzzle Template: You can find numerous printable puzzle templates online. These templates come in various piece sizes and shapes, allowing you to choose the one that best suits your preferences and the complexity you desire. Look for templates that are easy to download and print, and that offer a variety of piece counts and designs.
Cardstock or Photo Paper: Print the template on cardstock or photo paper for added durability. Regular printer paper may be too flimsy and won’t hold up well to repeated use. Cardstock provides a sturdier base for the puzzle pieces and helps them maintain their shape.
Glue or Adhesive: You’ll need a strong adhesive to attach the image and the template to the backing material. Options include craft glue, glue sticks, or double-sided tape. If using liquid glue, apply it sparingly to avoid warping the paper.
Cardboard or Foam Board: This will serve as the backing for your puzzle. You can repurpose a cardboard box or purchase a foam board from a craft store. The thickness of the board will affect the durability of your puzzle, so choose something sturdy enough to withstand repeated use. A thicker board is generally better for larger puzzles.
X-Acto Knife or Scissors: An X-Acto knife provides precise cutting for intricate shapes, while scissors are suitable for simpler puzzle piece designs. Choose the tool that you feel most comfortable using and that best fits the complexity of the puzzle template.
Cutting Mat (if using X-Acto knife): A self-healing cutting mat will protect your work surface and provide a stable base for cutting with an X-Acto knife. This is crucial for safety and ensuring clean cuts.
Optional Protective Finish (Mod Podge or Clear Sealant): Applying a protective finish can help preserve your puzzle and prevent wear and tear. Mod Podge or a clear sealant spray can add a layer of durability and give your puzzle a professional look. This is especially recommended if the puzzle will be handled frequently.

Print the Template

The first step in this method is to print your chosen puzzle template. This will provide the outline for your puzzle pieces and ensure a consistent and professional look. Here’s how to do it:

Download a Template: Search online for printable puzzle templates. Numerous websites offer free and paid templates in various sizes and styles. Choose a template that matches your desired piece count and difficulty level. Look for templates that are easy to download and print, and that come in a format compatible with your printer.
Print on Cardstock: Load cardstock or photo paper into your printer. This will provide a sturdier base for the puzzle pieces compared to regular printer paper. Cardstock is more durable and will help the puzzle pieces maintain their shape over time.
Print the Template: Open the downloaded template file and print it at the correct size. Ensure that the template prints without any scaling or cropping. Check your printer settings to make sure the print size is set to 100% or actual size. Printing the template at the correct size is crucial for ensuring that the puzzle pieces will fit together properly.
Check Print Quality: After printing, check the quality of the print. The lines should be clear and crisp, and the template should be free of smudges or distortions. If the print quality is poor, try adjusting your printer settings or using a different printer.

Attach Image to Template

Next, you'll need to securely attach your chosen image to the printed puzzle template. This step ensures that the image aligns perfectly with the puzzle piece outlines and creates a cohesive puzzle design. Here’s how to do it:

Trim the Image: Trim the image to the size of the puzzle template. Use a ruler and a craft knife or scissors to ensure a clean and precise cut. The image should fit perfectly within the boundaries of the template without any overhang.
Apply Adhesive: Evenly apply glue or adhesive to the back of the image or the front of the template. If using liquid glue, spread a thin layer to prevent the paper from warping. For glue sticks or double-sided tape, ensure complete coverage to avoid air pockets or loose areas. The goal is to create a strong bond between the image and the template.
Align and Attach: Carefully align the trimmed image with the puzzle template. Ensure that the image is centered and that the edges match up perfectly. Press down firmly to secure the image to the template. Use a brayer or a flat object like a credit card to smooth out any bubbles or wrinkles. Start from the center and work your way outwards to avoid trapping air.
Allow to Dry: Let the glue dry completely before proceeding to the next step. This may take several hours, depending on the type of adhesive used. Rushing this step can result in the image peeling away from the template during cutting, so patience is key. You can place a heavy book on top of the attached image and template to ensure it dries flat.

Mount onto Cardboard

To provide a sturdy backing for your puzzle, you’ll need to mount the image and template onto cardboard or foam board. This step adds durability to the puzzle and makes it easier to handle and assemble. Here’s how to do it:

Cut Cardboard to Size: Cut a piece of cardboard or foam board to the same size as the puzzle template. Use a ruler and a craft knife or scissors to ensure a clean and precise cut. The cardboard should be slightly larger than the template to provide a stable base.
Apply Adhesive: Evenly apply glue or adhesive to the back of the template. If using liquid glue, spread a thin layer to prevent warping. For glue sticks or double-sided tape, ensure complete coverage. The adhesive will bond the template and image to the cardboard, creating a solid puzzle backing.
Mount the Template: Carefully place the glued template onto the cardboard or foam board. Align it precisely and press down firmly to ensure a secure bond. Use a brayer or a flat object like a credit card to smooth out any bubbles or wrinkles. Start from the center and work your way outwards to avoid trapping air.
Allow to Dry: Let the glue dry completely before proceeding to the next step. This may take several hours, depending on the type of adhesive used. Rushing this step can result in the template peeling away from the cardboard during cutting, so patience is crucial. You can place a heavy book on top of the mounted template to ensure it dries flat.

Cut Out the Puzzle Pieces

With the image and template securely mounted on cardboard, the next step is to cut out the individual puzzle pieces. This step requires precision and care to ensure clean cuts and well-defined pieces. Here’s how to do it:

Place on Cutting Mat: If using an X-Acto knife, position the cardboard with the template on a cutting mat. The cutting mat will protect your work surface and provide a stable base for cutting. It also helps to keep the blade sharp by providing a smooth cutting surface.
Cut Along the Lines: Using an X-Acto knife or scissors, carefully cut along the lines of the puzzle template. If using an X-Acto knife, apply steady, even pressure and follow the lines as closely as possible. It’s better to make multiple light cuts than to try and cut through the cardboard in one go. This helps to prevent tearing and ensures clean edges. If using scissors, make small, controlled cuts to follow the curves and corners of the puzzle pieces.
Cut Intricate Shapes: For intricate shapes and curves, use small, controlled strokes. Rotate the cardboard as needed to maintain a comfortable cutting angle. This will give you more control over the knife or scissors and allow you to follow the curves accurately.
Separate the Pieces: Once you’ve cut along all the lines, carefully separate the puzzle pieces. If some pieces are still connected, gently run the X-Acto knife or scissors along the uncut areas to fully separate them. Avoid forcing the pieces apart, as this can damage the edges.
Check for Rough Edges: Inspect each piece for rough edges or uncut areas. Use the X-Acto knife or scissors to trim any imperfections and ensure that the pieces fit together smoothly. Smooth edges are important for the overall look and feel of the puzzle.
Safety First: If using an X-Acto knife, always cut away from your body and keep your fingers clear of the blade. Use a cutting mat to protect your work surface and replace the blade regularly to maintain sharpness. A sharp blade is safer than a dull one because it requires less pressure to cut, reducing the risk of slipping.

Optional: Apply Protective Finish

As with the first method, applying a protective finish is highly recommended to enhance the durability and longevity of your DIY puzzle. This step helps to protect the puzzle pieces from wear and tear and keeps them looking their best. Here’s how to do it:

Choose Your Finish: Select a protective finish such as Mod Podge or a clear sealant spray. Mod Podge is a versatile water-based sealer, glue, and finish that can be applied with a brush. Clear sealant spray provides a thin, even coating and is ideal for protecting against moisture and wear.
Apply Mod Podge: If using Mod Podge, apply a thin, even layer to the image side of each puzzle piece using a soft brush. Work in one direction to avoid streaks and ensure complete coverage. Allow the first coat to dry completely before applying a second coat for added protection. Mod Podge can also be used to seal the edges of the puzzle pieces, preventing fraying and peeling.
Apply Clear Sealant Spray: If using a clear sealant spray, work in a well-ventilated area and follow the manufacturer's instructions. Hold the can about 10-12 inches away from the puzzle pieces and apply a light, even coat. Allow the first coat to dry completely before applying a second coat if desired. Clear sealant spray dries quickly and provides a durable, protective barrier against scratches and moisture.
Allow to Dry Completely: Let the protective finish dry completely before assembling and using the puzzle. This may take several hours, depending on the type of finish used. Ensure the pieces are fully dry to prevent them from sticking together.

Assemble and Enjoy!

Awesome job, you guys! You’ve now created a DIY puzzle using the printable template method. All that’s left to do is assemble your puzzle and enjoy the fruits of your labor. Lay out the pieces and start piecing them together. The printable template ensures that the pieces fit together seamlessly, creating a satisfying puzzle-solving experience. This method is particularly great for creating puzzles with intricate designs and consistent piece shapes. Once the puzzle is complete, you can admire your handiwork and enjoy the challenge of putting it together again and again. Like the first method, this is also a fantastic way to create personalized gifts for friends and family. You can use their favorite photos or artworks and create a custom puzzle that they’ll cherish.

Conclusion

So, there you have it! Two fantastic ways to create your own DIY puzzle from a picture or artwork. Whether you prefer the hands-on approach of the cardboard and craft knife method or the structured precision of the printable template method, the result is a unique and personalized puzzle that you can enjoy for years to come. These DIY puzzles make excellent gifts, fun family activities, or creative projects for yourself. The best part is that you can customize them with your favorite images, making each puzzle a one-of-a-kind masterpiece. Get creative, have fun, and enjoy the process of transforming your cherished pictures into engaging puzzles. Happy crafting, and may your puzzle-solving adventures be filled with joy and satisfaction!